Flush joint high torque thread

ABSTRACT

A flush joint high torque thread that achieves superior tensile efficiency and compression efficiency. In one example, the thread of a pin member and a box member includes a thread a chamfer with angled shoulders on each side of the thread to minimize radial plastically deformation of the shoulders. The stab flanks each contain a lead-in taper extending no further than a thread pitch line from the thread crest. The load flanks are each perpendicular. The stab flanks engage each other during assembly, but not upon assembly. The load flanks do not engage each other during assembly, and do engage each other upon assembly.

TECHNICAL FIELD

The present disclosure generally relates to a thread design for an oil & gas pipe.

BACKGROUND

Oil & gas pipes typically included a threaded pin member and threaded box member. Different designs produce different technical performance. Some pipe designs achieve good tensile efficiency, and other designs achieve good compression efficiency. There are tradeoffs associated with different designs.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. Some examples are illustrated by way of example, and not limitation, in the figures of the accompanying drawings in which:

FIG. 1 illustrates a perspective 3-quarter section of a pipe connection;

FIG. 2 illustrates a perspective half section of the pipe connection;

FIG. 3A-3C illustrate cross section details of the connection with focus on external and internal shoulders;

FIG. 4A-4C illustrate section details with tension variable dimensions;

FIG. 5A-5C illustrate section details with compression variable dimensions;

FIG. 6A-6C illustrate the cross section of the pin with focus on the torque shoulder details;

FIG. 7A-7C illustrate the cross section of the box with focus on the torque shoulder details;

FIG. 8A-8C illustrates the thread partially assembled;

FIG. 9 illustrates the box member thread form detail;

FIG. 10 illustrates pin member thread form detail;

FIG. 11 illustrates box and pin member thread tform detail;

FIG. 12 illustrates thread form assembly progression; and

FIG. 13 illustrates thread performance.

DETAILED DESCRIPTION

One aspect of this disclosure describes a flush joint high torque thread that achieves superior tensile efficiency and compression efficiency and are balanced with each other. In one example, the thread of a pin member and a box member includes a thread a chamfer with angled shoulders on each side of the thread to minimize radial plastically deformation of the shoulders. The stab flanks each contain a lead-in chamfer extending no further than a thread pitch line from the thread crest. The load flanks are each perpendicular or near perpendicular to the connection axis. The stab flanks engage each other during assembly, but not upon assembly. The load flanks do not engage each other during assembly, but do engage upon assembly.

Additional objects, advantages and novel features of the examples will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following and the accompanying drawings or may be learned by production or operation of the examples. The objects and advantages of the present subject matter may be realized and attained by means of the methodologies, instrumentalities and combinations particularly pointed out in the appended claims.

The description that follows includes systems, methods, techniques, instruction sequences, and computing machine program products illustrative of examples of the disclosure. In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide an understanding of various examples of the disclosed subject matter. It will be evident, however, to those skilled in the art, that examples of the disclosed subject matter may be practiced without these specific details. In general, well-known instruction instances, protocols, structures, and techniques are not necessarily shown in detail.

The terms and expressions used herein are understood to have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study except where specific meanings have otherwise been set forth herein. Relational terms such as first and second and the like may be used solely to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “includes,” “including,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises or includes a list of elements or steps does not include only those elements or steps but may include other elements or steps not expressly listed or inherent to such process, method, article, or apparatus. An element preceded by “a” or “an” does not, without further constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

The term “coupled” as used herein refers to any logical, optical, physical or electrical connection, link or the like by which signals or light produced or supplied by one system element are imparted to another coupled element. Unless described otherwise, coupled elements or devices are not necessarily directly connected to one another and may be separated by intermediate components, elements or communication media that may modify, manipulate or carry the light or signals.

Reference now is made in detail to the examples illustrated in the accompanying drawings and discussed below.

Referring to FIG. 1, there is shown a perspective view of a pipe 10 having a flush joint high torque (FJ-HT) threaded connection including pin member 12 and box member 14. The pin member 12 has external, tapered threads 16 with an external shoulder 18 and an internal shoulder 20 (FIG. 6A-6C). The box member 14 has internal, tapered threads 30 with an external shoulder 32 and an internal shoulder 34 (FIG. 7A-7C). Both the pin member 12 and box member 14 have the same thread pitch 40 (FIG. 10). The pin member 12 and the box member 14 each include interfering cylindrical surfaces forming a metal-to-metal seal.

Referring to FIG. 2, FIG. 9 and FIG. 10, both the pin member 12 and box member 14 have run-in threads 42, full height threads 44, and run-out threads 46. The threads are square, or near-square as shown, with crests 50 and 52 and thread roots 54 and 56 parallel to a connection axis 58. The thread crests 50 and 52 have the same width as thread roots 54 and 56. The thread crests 50 and 52 and thread roots 54 and 56 have zero clearance or some radial interference 60 (FIG. 12D) when fully assembled. Opposing load flanks 62 and 64 and opposing stab flanks 66 and 68 are perpendicular or near-perpendicular to the connection axis 58 and thus have a zero-degree flank angle.

Further, the stab flanks 66 and 68 each contain a lead-in taper, chamfer, or radius 70 and 72, respectively, extending no further than a thread pitch line 74 and 76, respectively, from the thread crests 50 and 52 for ease of stabbing the threads 18 and 30 during assembly. Thus, the stab flanks have a positive flank angle. The radii of chamfer 70 and 72 of stab flanks 66 and 68, respectively, are greater than the radii of tapered load flanks 62 and 64, and extend closer to a thread pitch line 74 and 76 extending roughly through the middle of the threads 18 and 30, as shown. Notably, the tapered stab flanks 66 and 68 between the pin member 12 and box member 14 are not in contact when fully assembled, but rather, are spaced from one another as shown at 82 in FIG. 12D.

Referring to FIGS. 3A and 3B, the pin external shoulder 18 and box external shoulder 32 form a metal-to-metal seal and a primary torque external shoulder 78. The external shoulder 78 may be conical such that the pin external shoulder 18 constrains the box external shoulder 32 in the radial direction. The pin internal shoulder 20 and box internal shoulder 34 form a metal-to-metal seal and a secondary torque internal shoulder 80 as shown in FIG. 3C. The internal shoulder 80 may be conical such that the box internal shoulder 34 constrains the pin internal shoulder in the radial direction.

FIG. 4A-4C illustrate section details of pin member 12 with tension variable dimensions. FIG. 4B illustrates the pin member 12 including the critical diameter (CD) of tapered thread 16 (root of last engaged thread or relief diameter for box and pin), the inner diameter (ID) of pin member 12, the outer diameter (OD) of pin member 12, and mid pipe diameter (MD) of the pin member 12 where the mid diameter is (OD+ID)/2, and the pipe wall thickness (WT) is defined as (OD−ID)/2.

FIG. 4C illustrate section details of box member 14 with compression variable dimensions. FIG. 4C illustrates the box member 14 including the CD of tapered thread 30, the ID of box member 14, the OD of box member 14, and MD of the box member 14 where the MD is (OD+ID)/2, and the WT is defined as (OD−ID)/2.

FIG. 5A-5C illustrate section details of pin member 12 and box member 14 with compression variable dimensions, where Ae=Area of the external shoulder 18, and Ai=Area of the internal shoulder 20, and Ap=Area of the pipe body.

FIG. 6A-6C illustrate the details of pin shoulders 18 and 20. As shown, each shoulder 18 and 20 is tapered to radially constrain the box shoulder 32 and pin shoulder 20 when engaged by shoulder 32 and 34 of the box member 14, as shown in FIG. 7A-7C.

FIG. 8 illustrates the thread partially assembled, before the box member 14 shoulders 32 and 34 engage pin member 12 shoulders 18 and 20.

FIG. 11 illustrates the pin member 12 and box member 14 details. The load flanks 62 and 64, and also the lead-in tapered stab flanks 66 and 68 together help produce the extreme high tension and high compression metrics of this disclosure, along with the spacing 82 established between the stab flanks 66 and 68 of the pin member 12 and box member 14.

During assembly, as shown in FIGS. 12A-12D, the pin member 12 is stabbed into the box member 14 and rotated relative to each other about the connection axis 58. The chamfers 70 and 72 of stab flanks 66 and 68 engage and guide the tapered thread 16 such that the pin thread crests 50 contact the box thread roots 54 and box thread crests 52 contact the pin thread roots 56. The box and pin load flanks 62 and 64 do not engage initially, but do engage upon completion of assembly, producing a reactive force against any thread crest and root interference 60 and the external and internal shoulder contacts 78 and 80, respectively. As the pin member 12 and box member 14 are rotated relative to one another about the connection axis 58, the engaged load flanks 62 and 64 produce increasing reactive force, further compressing the external shoulder 78 and internal shoulder 80. Relative rotation is stopped once sufficient shoulder compression is achieved, and the chamfers 70 and 72 do not engage.

Once fully assembled the threads 42, 44 and 46, pin member 12, and box member 14 will bear tensile loads along the central axis 58 of the connection. The external shoulder 78 and internal shoulder 80 will each bear compressive loads along the central axis 58 of the connection.

The pin member 12 and box member 14 tensile capacities are each defined by a ratio. Both the pin member 12 and box member 14 must meet the ratio with the specified design constants to meet the constant's corresponding tensile % of yield, where the % of yield is defined as the ratio between applied stress and material's yield stress. This pipe has the following tension and compression metrics:

Tension Ratio

Tension Ratio is defined as:

${\left\lbrack {\frac{{WT} \cdot {MD}}{{OD} \cdot {{{MD} - {CD}}}} \cdot C} \right\rbrack \leq 1},$ Where:

-   -   WT=pipe wall thickness (OD−ID)/2     -   MD=pipe mid diameter (OD+ID)/2     -   OD=pipe outer diameter     -   ID=pipe inner diameter     -   CD=critical diameter of thread. (root of last engaged thread or         relief diameter for box and pin)         -   CD of the Pin must be greater than MD         -   CD of the Box must be less than MD     -   C=thread design constant

% yield C, Design Constant ≥90% C ≥ 0.88 ≥75% C ≥ 0.57 ≥60% C ≥ 0.26 Compression Ratio

The external shoulder 78 and internal shoulder 80 capacities are defined by two ratios and both must be met to guarantee at least a 40% compression efficiency, with compression efficiency defined as the maximum strength of the shoulder over the maximum strength of the pipe.

$\frac{1}{\sqrt{3}} \leq \frac{A_{e}}{A_{i}} \leq \sqrt{3}$ $\frac{A_{e}}{A_{p}} \geq \frac{1}{4} \leq \frac{A_{i}}{A_{p}}$ Where:

-   -   Ae=Area of the external shoulder     -   Ai=Area of the internal shoulder     -   Ap=Area of the pipe body

The significant tensile capacity and compression capacity of pipe 10 as tested and documented is shown in FIG. 13, wherein the owner LFS and connection FJ-HT refers to the pipe 10 of this disclosure, in comparison to some of the most well know pipes currently available.

The FJ-HT thread 18 and 30 is mainly characterized throughout the following specifics:

-   -   High Torque Flush Joint connection     -   Tensile and compression ratios are balanced for higher         performance values     -   Square thread profile for efficient load transmission     -   Double shoulder connection with tapered external and internal         shoulders to maximize make up torque     -   Stab flanks are spaced from each other when assembled     -   Cylindrical run-in and run-out threads for maximum connection         strength     -   Taper and threads per inch selected for minimum turns to         shoulder     -   Coarse thread profile for better durability     -   Optimized tensile-compression-ratio connection

In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various examples for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed examples require more features than are expressly recited in each claim. Rather, as the following claims reflect, the subject matter to be protected lies in less than all features of any single disclosed example. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.

The examples illustrated herein are described in sufficient detail to enable those skilled in the art to practice the teachings disclosed. Other examples may be used and derived therefrom, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. The Detailed Description, therefore, is not to be taken in a limiting sense, and the scope of various examples is defined only by the appended claims, along with the full range of equivalents to which such claims are entitled. 

What is claimed is:
 1. A tubular connection comprising: a first pipe comprising a first material having a yield stress, and comprising a pin member having an external tapered thread; a second pipe comprising the first material and comprising a box member having an internal tapered thread; the external and internal tapered threads being square or near square threads having stab flanks and load flanks; the stab flanks having corner chamfers configured to engage each other when the pin member is inserted into the box member; the load flanks having tapers configured to not engage each other when the pin member is inserted into the box member; the corner chamfers configured to guide the threads upon multiple relative rotations of the pin member and the box member to form a first torque shoulder upon assembly; wherein both the pin member and the box member meet a tension ratio with a design constant C to meet a corresponding tensile % of yield, where the tensile % of yield is defined as the ratio between an applied stress and the first material yield stress; wherein the tension ratio is defined as: ${\left\lbrack {\frac{{WT} \cdot {MD}}{{OD} \cdot {{{MD} - {CD}}}} \cdot C} \right\rbrack \leq 1},$ Where: WT=first and second pipe wall thickness (OD−ID)/2 MD=first and second pipe mid diameter (OD+ID)/2 OD=first and second pipe outer diameter ID=first and second pipe inner diameter CD=critical diameter of the threads CD of the pin member is greater than MD CD of the box member is less than MD C=design constant of the threads % yield C, Design Constant ≥90% C ≥ 0.88 ≥75% C ≥ 0.57 ≥60%  C ≥ 0.26.


2. The tubular connection of claim 1, wherein the first pipe has an internal shoulder and the second pipe has an external shoulder configured to engage the first pipe internal shoulder to form the first torque shoulder, wherein the first pipe has an external shoulder and the second pipe has an internal shoulder configured to engage the first pipe external shoulder to form the second torque shoulder, wherein the tubular connection has at least a 40% compression efficiency defined as a maximum strength of the first and second torque shoulders over a maximum strength of the first and second pipes, where: $\frac{1}{\sqrt{3}} \leq \frac{A_{e}}{A_{i}} \leq \sqrt{3}$ $\frac{A_{e}}{A_{p}} \geq \frac{1}{4} \leq \frac{A_{i}}{A_{p}}$ where: Ae=Area of the external shoulder Ai=Area of the internal shoulder Ap=Area of the first and second pipe.
 3. The tubular connection of claim 1 wherein the corner chamfers are configured to not engage each other upon assembly.
 4. The tubular connection of claim 1 wherein the load flanks are configured to engage each other upon assembly.
 5. The tubular connection of claim 1 wherein the pin member and the box member each include interfering cylindrical surfaces configured to form a metal-to-metal seal upon assembly.
 6. The tubular connection of claim 1 wherein the load flanks have a zero-degree flank angle and the stab flanks have a positive flank angle.
 7. The tubular connection of claim 1 wherein the threads have crests and roots, wherein the crests and the roots are configured to have a radial interference upon assembly.
 8. The tubular connection of claim 1 wherein the pin member and the box member each have run-in threads, full height threads, and run-out threads.
 9. The tubular connection of claim 1 wherein the tubular connection has a tensile efficiency of at least 70%.
 10. The tubular connection of claim 1 wherein the tubular connection has a compression efficiency of at least 90%.
 11. The tubular connection of claim 10 wherein the tubular connection has a compression efficiency of at least 90%.
 12. The tubular connection of claim 1 wherein pin member and the box member each have an outer diameter of 3.5 inches, and a minimum yield torque of 5500 ft-lbs.
 13. The tubular connection of claim 1 wherein pin member and the box member each have an outer diameter of 4 inches, and a minimum yield torque of 8400 ft-lbs. 